Skip to main content

NDT methods

First of all let's have a brief look at some of the most common NDT/NDE methods,

•Visual inspection: Visual examiners follow procedures that range from simply looking at a part to see if surface imperfections are visible. He can use the help of a magnifying glass or computer controlled camera. It is the most basic method of all.

•Liquid penetrant Testing: Engineer evaluates defects on the material surface with help of liquids or sprays.

•Eddy Current Testing: Engineer uses equipment with electromagnetic induction to detect flaws in or on conductive materials.
•Acoustics methods (mainly ultrasonic, Acoustic emission, Impedance etc…): Engineer uses different forms of acoustic waves (such as sound, ultrasound and infrasound) in order to evaluate defects. You probably have heard of the Ultrasonic sonogram they use in medicine to see the gender of a baby before birth. It certainly is another use of NDT.
Figure: Ultrasonic Scanning of a T beam

•Magnetic particle crack detection: Engineer evaluates defects of ferromagnetic materials by applying a magnetic field and magnetic particles which are usually mixed with a liquid.

•X-Ray: Use electromagnetic radiation to detect defects as same as in Medicine. Every one of us has seen an X-Ray image. This is one of the most trusted ways of controlling an object.

•Thermography: Engineer uses a camera containing large numbers of sensors sensitive to infrared radiation.

Popular posts from this blog

Aircraft Visual Inspection

Figure: Boeing 777 aircraft Commercial aircrafts are frequently inspected visually. There is a primary inspection called "walk around check" both in the line and the base, transit checks, daily check, weekly check, A check, B check etc… Line is the more about the quick checks while aircraft is in the park or in between flights. Base is mostly the hanger, where hard checks, repairs take place. A qualified engineer walk around the aircraft and inspect structural items visually. Engine is also checked during the walk around checks. There engineer watches for oil leaks, structural damages in the engine, inlet of the engine for composite parts fixtures to the structure, fan/first stages of the compressor, last stages of the turbine for deterioration or damages , or any unusual changes of the engine. In this example shows how, engineer/Pilot carry on a walk around inspection of a Boeing 777 aircraft. Figure: Walk around inspection of a Boeing 777 1. Left Mid Fuselage...

Eddy current Theory

Eddy current theory is based on electromagnetic induction. That means, a variable magnetic field can induce an electric current on a conductor which is separate to the source of the magnetic field, and also vice versa, which is an electric current generates a magnetic field. Similar theory is used for the magnetic particles inspection as well. Electromagnetic induction is used in many applications such as, Transformers, Electric motors, Generators, etc...   In the field of Non destructive testing (NDT), we manipulate with this theory which I mentioned above, and try to find surface defects or/and shallow internal defects of ferromagnetic materials.

GKN A350 spar program update

"Automated fiber placement to replace established tape laying/drape forming process for the composite rear spars on the new midsize commercial passenger jet" Headquartered in Redditch, Worcestershire, U.K., GKN Plc’s Aerospace Division continues its strong growth, based to a large extent on its expertise in the production of composite structures. Even the 50 percent of the business that is not focused on composites is based primarily on materials technologies, such as complex titanium aero-engine components and cockpit canopies with vacuum-deposited surfaces to enhance stealth performance. This should not come as a surprise, because GKN’s first use of materials technology to gain market share was in the 1860s, when it dominated the railroad supply business by being the first company in the U.K. to make steel by the cost-effective Bessemer process. The company produced more than 56 million lb (25,400 metric tonnes) of steel per year by 1871. Fig. 1: The inner rear spar demo...